McElroy TracStar 412

The McElroy TracStar 412 i gives utility, municipal, and construction crews a powerful fusion solution for medium-diameter thermoplastic pipe installations. Designed to butt fuse pipe sizes from 4″ IPS through 12″ DIPS, this machine is built as a self-contained, self-propelled fusion platform that can be driven across active jobsites on rubber crawler tracks. Its tracked mobility helps crews move the machine into position across uneven ground, soft soil, and grades up to 30 percent without relying on additional lifting equipment for every move.

What sets the TracStar 412 i apart is its integration of FusionGuide control technology and the DataLogger tablet interface. Operators can choose from three levels of control during the fusion process, ranging from manual operation to fully automatic fusion assistance. The guided workflow helps manage critical fusion steps such as machine pressure, carriage movement, and shift sequence, helping crews work toward standards-based, repeatable fusion results while capturing fusion data for documentation and quality assurance.

Key Features

Fuses 4" IPS to 12" DIPS pipe

Covers a practical medium-diameter range for underground utility, construction, water, gas, and infrastructure fusion work.

Self-contained, self-propelled design

The machine is mounted on a tracked vehicle, allowing crews to move it around the jobsite without depending on a separate carrier for every repositioning task.

Rubber crawler track mobility

Tracks provide traction and jobsite stability, with the ability to handle grades up to 30 percent for improved performance on uneven or sloped terrain.

FusionGuide Control System

Gives operators three levels of fusion-process control, from manual assistance to fully automatic fusion operation, helping crews match the level of automation to the job and operator preference.

Controlled through the DataLogger tablet

The rugged tablet records fusion parameters and manages required fusion operations such as pressures, carriage open/close functions, and shift sequence.

Diesel-powered engine

The diesel engine supports use on jobsites where gasoline-powered equipment may not be allowed.

Improved cowling design

Redesigned cowlings support heat dissipation, which helps the machine perform reliably in demanding field environments.

Available hydraulic clamping configuration

The TracStar 412 i is available in standard and hydraulic clamping configurations, giving buyers flexibility based on operator preference and jobsite needs.

Multiple force options

Available in high-force, medium-force, and low-force configurations to support different fusion requirements.

Includes core fusion components

Manufacturer-listed packages include the fusion machine, facer, heater, DataLogger tablet, 12" IPS/DIPS master inserts, and lifting assembly.

Benefits

Improves jobsite efficiency

Supports consistent fusion quality

Helps simplify documentation

Built for difficult underground construction environments

Reduces reliance on additional support equipment

Offers configuration flexibility

Supports operator confidence